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Subject:
Wear resistance benefits from the addition of Manganese to stainless steel alloy
Category: Science > Physics Asked by: stainless-ga List Price: $50.00 |
Posted:
03 Feb 2003 11:31 PST
Expires: 05 Mar 2003 11:31 PST Question ID: 156804 |
From what I've read, the addition of Manganese to stainless steel increases its wear resistance. I would like some information in regards to this increased wear resistance in stainless steel, preferably quantitative. I would also like to see a discussion on the percentage quantity of Manganese in Stainless steel alloys and how the different levels effect wear resistance and it's impact on other material characteristics, adverse or otherwise. |
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There is no answer at this time. |
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Subject:
Re: Wear resistance benefits from the addition of Manganese to stainless steel alloy
From: dr_know-ga on 03 Feb 2003 13:30 PST |
Hi stainless-ga. "Hadfield Manganese Steel A specially steel which is austenitic and usually contains approximately 12% Manganese. It is used in mining, earth- moving equipment and in railroad track work" http://www.sfsa.org/sfsa/glossary/deftrmhh.html "The original austenitic manganese steel, containing about 1.2% C and 12% Mn, was invented by Sir Robert Hadfield in 1882. Hadfield`s steel was unique in that it combined high toughness and ductility with high work-hardening capacity and, usually, good resistance to wear." "Nevertheless, because abrasion resistance tends to increase with carbon, carbon content higher than the 1.2% midrange of grade A may be preferred even when ductility is lowered. Carbon content above 1.4% is seldom used because of the difficulty of obtaining an austenitic structure sufficiently free of grain, boundary carbides, which are detrimental to strength and ductility. The effect can also be observed in 13% Mn steels containing less than 1.4% C because segregation may result in local variations of ±17% (±0.2%C) from the average carbon level determined by chemical analysis. The low carbon content (0.7% C minimum) of grades D and E-1 may be used to minimize carbide precipitation in heavy castings or in weldments, and similar low carbon contents are specified for welding filler metal." http://www.key-to-steel.com/Articles/Art69.htm "It is quite true that Mn increases steel toughness if we have in mind the 13% manganese steel, so-called Hadfield steel. In concentrations between l% and 5%, however, Mn can produce a variable effect on the properties of the steel it is alloyed with. The toughness may either increase or decrease." http://www.key-to-steel.com/Articles/Art50.htm "EFFECT OF HEATING Tempering makes carbon steels more ductile, but Hadfield manganese steel lose their ductility when tempered. The reason, the austenite is supersaturated with carbon and manganese atoms that precipitate during heating. The first transformation is carbide needles in the austenite grains and after prolonged heating, as a network at the austenite grain boundaries.(9) They may even form an envelope encasing the individual austenite grains. The amount of ductility loss or embrittlement depends on: 1. The amount of carbon. A 1.4% carbon steel forms carbides more quickly than 1.0% carbon steel. 2. The amount of manganese. Higher manganese decreases the tendency toward carbide precipitation. 3. The temperature and the length of time the metal is held at temperature. Heating at 425oC or higher damages manganese steel. Even low-carbon, high manganese steel heated to 425oC for 48 hours will be embrittled. 4. The rate of cooling after heating within the range between 427oC and 700oC. Some carbon will migrate from the austenite during such heating. Quenching prevents further carbide precipitation, while slow cooling causes additional loss of carbon to the grain boundaries. Heating to 650oC substantially reduces the toughness of the metal. However, there will be more embrittlement if the steel is slowly cooled and less if it is water-quenched. At 650oC, the austenite holds only 0.5% carbon in solution and at 900oC, it dissolves 1.0% carbon. Fig. F-4. A 1% carbon steel heated to 900oC and then quenched would have no free carbides, but a steel containing 1.4% carbon given the same treatment would have 0.4% carbon in excess of the amount soluble in the austenite. This excess carbon would be present in the form of carbides" http://www.maxpages.com/msper2000/A2_Solution "Manganese steel (also known as Hadfield managanese steel) contains about 12 per cent manganese and from 0.8 to 1.25 per cent carbon. If there is only 1.5 per cent manganese, the steel is very brittle, and additional manganese increases this brittleness until the quantity has reached 4 to 5.5 per cent, when the steel can be pulverized under the hammer. With a further increase of manganese, the steel becomes ductile and very hard, these qualities being at there highest degree when the manganese content is 12 per cent. The ductility of the steel is brought out by sudden cooling, the process being opposite that employed for carbon steel" http://www.zianet.com/ebear/metal/heattreat7.html Is that the kind of info you require? Hope it helps Dr_Know |
Subject:
Re: Wear resistance benefits from the addition of Manganese to stainless steel alloy
From: stainless-ga on 04 Feb 2003 07:32 PST |
Hi there, Thanks for your response. You are on the right track. I read through the information you sent me several times and compiled some comments. My questions were as follows: 1. I would like some information in regards to this increased wear resistance in stainless steel, preferably quantitative. 2. I would also like to see a discussion on the percentage quantity of Manganese in Stainless steel alloys and how the different levels effect wear resistance and it's impact on other material characteristics, adverse or otherwise. First of all, it is unclear to me that these reference are refering to stainless steel. I'm not sure if Hadfield Manganese Steel fall in the stainless steel category. Stainless steel I think is designated by the existance of Chromium and Nickel in the steel alloy to help mitigate corrosion. Do the facts you provided apply to stainless steel? The following comments assumes the answer to this questions is yes. Your paragraph: ____________________________________________________________________ "The original austenitic manganese steel, containing about 1.2% C and 12% Mn, was invented by Sir Robert Hadfield in 1882. Hadfield`s steel was unique in that it combined high toughness and ductility with high work-hardening capacity and, usually, good resistance to wear." _____________________________________________________________________ This is exactly the type of information that I want and addresses question #1. I would like to know more information about the high toughness and ductility and resistance to wear. I would really like to know some quantitative information so I could compare steel with Manganese to stainless steel without Manganese. If I have 12% Mn in steel, will it be 3 times as wear resistant the other steels without? Your paragraph: ____________________________________________________________________________ "It is quite true that Mn increases steel toughness if we have in mind the 13% manganese steel, so-called Hadfield steel. In concentrations between l% and 5%, however, Mn can produce a variable effect on the properties of the steel it is alloyed with. The toughness may either increase or decrease." http://www.key-to-steel.com/Articles/Art50.htm _____________________________________________________________________________ This is also the type of info I need. It addresses question #2. More detail on this would be helpful. I haven't check the link out. So far I know the following: 1. The types of benefits I could expect from having Mn added to an alloy. 2. How having different percentages of Mn effect the material. What I don't know is: 1. How much of a benefit do I get from adding Mn compared to other materials. 2. What are the negative properties of having Mn other then too low a percentage. Is there any reason why I wouldn't want Mn in my material.? 3. Does all this information apply to stainless steel? Matt |
Subject:
Re: Wear resistance benefits from the addition of Manganese to stainless steel alloy
From: winston_pug-ga on 07 Apr 2004 17:23 PDT |
Your asking a very broad question about two very broad topice (stainless steel % triboligy). you asked: 1. How much of a benefit do I get from adding Mn compared to other materials. What other materials??? 2. What are the negative properties of having Mn other then too low a percentage. Is there any reason why I wouldn't want Mn in my material.? The amount of preferred Mn in your material will be dictated by the material application, but yes too much Mn in your S/S will be counter-productive. 3. Does all this information apply to stainless steel? It is better not to confuse stainless with carbon steel as the effects of certain elements will obviously be not be the same due the different chemistries. I recommend you seek out "Review of the wear and galling characteristics of stainless steels", Committe of stainless steel producers, American iron and steel institute, Apr 1978 |
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