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Q: Making Home Theater Cables at Home ( Answered 5 out of 5 stars,   1 Comment )
Question  
Subject: Making Home Theater Cables at Home
Category: Miscellaneous
Asked by: psychicpants-ga
List Price: $10.00
Posted: 01 Nov 2003 16:15 PST
Expires: 01 Dec 2003 16:15 PST
Question ID: 271752
How do I solder a RCA male connecter to my RG-59 cable?  I am looking
for diagrams/illustrations
as I have tried to do this at home with no satisfaction.  The snap on
or compression connectors are low quality connections.
Answer  
Subject: Re: Making Home Theater Cables at Home
Answered By: crabcakes-ga on 02 Nov 2003 18:18 PST
Rated:5 out of 5 stars
 
Hello psyhicpants,

A cable monkey friend of mine has told me how to solder an RCA male
connector to your RG-59 cable. Although he knows how to do it, he said
you will experience a great deal of signal loss with this method. He
recommends the devices I list further down in the answer.

1) Strip back the RG-59 cable sheathing,leaving the the copper
braiding intact. You will have to split the braiding, after you remove
the sheathing material.
2) Twist the copper braiding together, to make one strand of wire.
3) Remove only a small amount of the foam that surrounds the core of
the cable, leaving as much as possible intact, with only enough
exposed core to solder.
4) Solder the exposed core of the cable to the center pin of the RCA
connector.
5) Solder the twisted braid wire to the shield (the outside of the RCA
connector)
6) Wrap the entire bond when you are done with heat shrink tape. Heat
the tape with a hair dryer to shrink the tape, conforming it to the
cable/connector union. Voila!

 ****It is a good idea to clip a pair of forceps to the copper braid
and another pair to cable core, when soldering, to act as heat sinks.
This prevents heat from running into the cable, and possible damaging
it. Excess heat will cause the foam to break down, causing shorts in
the cable.*************


When I was out earlier, I went by a local Radio Shack and and spoke to
a knowledgeable salesperson, who directed me to these 2 items, which
are modulator boxes. Both have your required connectors built in, with
no signal loss.

#15-1214, an RF modulator to add audio/video input $29.99

# 15-2525 A modulator with a signal amplifier. $39.99

The salesman recommended the latter modulator, as it boosts the
signal.

If you still have no luck with the soldering process, perhaps you will
consider one of the modulator boxes. I checkes several online
electronics site with no sucess.

Hope this helps you achieve your goals! If any part of my answer is
unclear, please ask for an answer clarification before rating, and I
will be happy to further assist you.

Regards,
crabcakes-ga

Search Strategy:
None:  Asked a friend, and a Radio Shack saleperson

Request for Answer Clarification by psychicpants-ga on 04 Nov 2003 09:26 PST
Maybe this will help clarify the answer I am looking for.  I am
running a component video to my projector.  So I have 3 runs of rg-59
cable.  I need to put RCA ends on the cable to be compatible with the
typical RCA connectors found on component video devices.  The only
solution I have been able to come up with on my own is "compression"
type BNC ends.  Then using a BNC to RCA connector to make the final
connection to my projector.  This approach has made the connection
less than ideal.  I am getting noise and the first place I am suspect
is the cause of that noise, is my connections.  If one were to take
apart a component video cable (e.g. monster cable) to inspect how it
is built, one would find a very high quality solder job to the RCA
cable end.  I am having trouble locating detailed instructions and
specs with a visual aid to assist me in this process.

I have received many "workarounds" from people.  But I don't
understand why I would need a workaround.  I thought my solution was
simple.  Many companies offer 50 foot component video cables and all
they are is a cable with RCA male ends.  They charge around $250.  I
just thought I could save some money but putting in the labor myself.
They raw materials are relativly cheap.

Clarification of Answer by crabcakes-ga on 04 Nov 2003 10:59 PST
Hello psychipants,
 I am going to try again to get more information for you on your
soldering process. However, keep in mind, that when the Monster cables
to which you refer are made, they are made to precision
specifications, most likely by robotics or precision machinery of some
kind. The factory may use different types of solder of flux.

Did you use forceps or something else to act as a heat sink when you
attempted this last? This avoids shorts in the cable, which increase
signal loss and noise.

Also keep in mind, short of purchasing the expensive pre-made cables,
that anything you fashion by soldering *is* a type of workaround.

I will be working on this question further this afternoon and will
post as soon as I find more information!

Regards,
crabcakes-ga

Clarification of Answer by crabcakes-ga on 04 Nov 2003 12:12 PST
Dear psychicpants, 

Have you considered crimping your cable connectors to the RG-59 cable?
Read the blurb on this site as to the benefits of crimping versus
soldering. My cable guy friend tells me people stop him from time to
time and ask him to crimp a cable for them. You might consider asking
a cable TV or phone company tech to make a few crimps for you. If not,
pawn shops often have this tool available for a reasonable price.
http://www.calrad.com/download/75-599a.pdf

or
http://www.libertycable.com/product/images/CoaxMaster%20Brochure.pdf


THe Camera Superstore says it takes practice and skill to make this
kind of solder accurately:
The crimp type is the most popular. CameraSuperstore.com recommends
this connector as it can be used on solid or stranded conductors and
it provides a good mechanical and electrical connection. This
connector is the fastest and easiest to install. The solderless crimp
style connectors require a Hex Crimp Tool for proper installation for
these connectors.
The twist-on connector is fairly easy to install, but is the most
unreliable. This connector has no mechanical or electrical crimp or
solder connection.
The solder-on type connector provides the most reliable connection but
takes more time and experience to install. You must have soldering
skills, and you will probably need to practice with a few connectors
to get the hang of it."


http://www.camerasuperstore.com/connectors.html

From Crutchfield website:
" "Anatomy of a cable- There are three main parts of a cable which
affect signal quality: the conductor, the shielding, and the
connector. The conductor is the part of the cable through which the
signal actually passes. Since the conductor is basically a wire which
can act as an antenna to receive radio frequency interference (RFI)
and electromagnetic interference (EMI), a good cable also includes
some kind of shielding, to filter out these potential sources of
noise. The connector is the part of the cable that actually comes into
contact with your gear; types of connectors include RCA, S-video, and
F-type."
 And these tips:
"Cable connection tips
Follow these general rules of thumb to get the best results from your
cables:
Avoid long cable runs if possible — the shorter the cable, the better.
That said, make sure your cables are long enough, especially if your
components are shelved in such a way that the rear panels are
difficult to access. There should be enough slack to let you pull the
component forward and reach the rear panel.
Because they can introduce interference into the signal, try to keep
power cords away from signal cords. If this isn't possible, at least
try to minimize contact between the two.
If an interconnect has arrows printed on its jacket, hook it up so
that the arrow is pointing away from the signal source, and toward the
destination.
Avoid kinking or bending cable. Don't try to make a short cable reach
— it can put stress on the connector and potentially cause damage. Buy
a longer cable, if necessary. (This is especially important for
optical interconnects.)
Don't keep excess cable lying in loops. Arrange it in an "S" shape or
a figure-eight instead; this can help minimize electromagnetic
interference. "

http://www.crutchfieldadvisor.com/learningcenter/ISEO-rgbtcspd/home/cables.html

Electrical characteristics of RG-59 cable

http://www.tian-jie.com/e-productionRG59.htm

I am still looking for a drawing. I will post a link as soon as I find
one.
crabcakes-ga

Clarification of Answer by crabcakes-ga on 04 Nov 2003 18:07 PST
psychicpants, 

I have found found a drawing, and loads of information about soldering
your RG-59 to an RCA connector. It does not have exact step by step
directions, but it is the best (and only) drawing I have found so far!
http://www.signalengineering.com/ultimate/coax_basics.html

I have found another little box that seems to do what you want, to
avoid soldering. (Just in case)
http://www.spcomms.com/ltcexport/ltcexport.PDF

Let's hope this does it!
Regards
crabcakes-ga
psychicpants-ga rated this answer:5 out of 5 stars and gave an additional tip of: $5.00
Thank you very much for all your hard work.  All the supporting
materials are perfect!

Comments  
Subject: Re: Making Home Theater Cables at Home
From: crabcakes-ga on 06 Nov 2003 16:13 PST
 
Thank you, psychipants, for the stars and the tip! Good luck with the project!

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