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Q: Wastewater treatment by the use of fixed biofilm ( Answered 4 out of 5 stars,   1 Comment )
Question  
Subject: Wastewater treatment by the use of fixed biofilm
Category: Science > Technology
Asked by: eytan-ga
List Price: $20.00
Posted: 22 Apr 2002 21:48 PDT
Expires: 22 May 2002 21:48 PDT
Question ID: 3038
Wastewater treatment by the use of fixed biofilm (or attached growth biomass):
1) Who supplies such systems?
2) Where is it installed?
3) Is it succesfully treating the wastewater?
4) What are problems associated by this technology?
Answer  
Subject: Re: Wastewater treatment by the use of fixed biofilm
Answered By: bunny2-ga on 23 Apr 2002 23:19 PDT
Rated:4 out of 5 stars
 
Greetings Eytan,

A biofilm is an organic layer that, “naturally develops when bacteria attach to 
an inert support…Since nutrients tend to concentrate on solid surfaces, a 
microorganism saves energy through cell adhesion to a solid surface rather than 
by growing unattached and obtaining nutrients randomly from the medium.” Alken-
Murray Corp.
http://www.alken-murray.com/glossarybug.html

Fixed biofilm treatment systems are referred to by the following names:
Fixed Film Reactors,
Fixed Film Bioreactors,
Submerged Fixed-Film Reactors,
Submerged Biological Contactors,
Rotating Biological Contactors, and
Fluidized Fixed Film Reactors.

As far as the naming convention goes, the words Reactor, Bioreactor and 
Contactor are synonyms, while Fixed-Film and Biological also have similar 
meanings.  Regardless of the name all systems remove material from the influent 
as a biofilm is formed.  

While not an emerging technology, the use of biofilm systems to treat 
wastewater is not yet commonplace.


Vendors of fixed biofilm wastewater treatment systems

Lantec Products makes the CSCF (Continuous Self-Cleaning Fixed Film) Bioreactor.
http://www.lantecp.com/cscf/CSCFworks.htm

COPA Limited (based in the UK) makes a Rotating Biological Contactor.
http://www.copa.co.uk/New_copa/products/rbc.asp

US Filter Envirex makes a Rotating Biological Contactor (RBC) and a Submerged 
Biological Contactor (SBC).
http://www.usfilterenvirex.com/products/wastewater/biological.html

Tuke and Bell Limited (based in the UK) makes a Rotating Biological Contactor.
http://www.tukeandbell.co.uk/pages/rbc/default.htm

Clean TeQ (based in Australia) makes the BioTeQ Compact Submerged Fixed-Film 
Reactor.
http://www.acenz.com/fixed-film_reactor/

Hydroxyl Wastewater Systems makes a Fluidized Fixed Film Reactor (F3R) 
http://www.hydroxyl.com/ww_03.htm

ABL Environmental Consultants Limited (based in Canada) makes a Fixed Film 
Reactor.
http://www.ablenvironmental.com/prod/prod_ffr.htm


Locations of installed of fixed biofilm wastewater treatment systems

City of Glenwood Springs Wastewater Treatment Facility in Glenwood Springs, CO
Rotating Biological Contactors are installed in the facility, which was 
designed to treat 2.3 million gallons of wastewater per day.  Photos of the 
Rotating Biological Contactors can be found at the site.
http://www.ci.glenwood-springs.co.us/depts/waste/waste7.html

Fharney-Keedy Home & Village WWTP in Boonsboro, MD
A GeoForm Fixed-Film Bio-Process was installed by Sloan Equipment Sales 
Company, Inc. to treat a 50,000 gpd System.
Photos of the installation can be found at
http://www.sloanequip.com/installa.htm


The WWTP in Queen Anne's County, MD
A GeoForm, Inc. Geo-Reactor was installed by Sloan Equipment Sales Company.
Photos of the installation can be found at
http://www.sloanequip.com/installa.htm

The WWTP in City of Delran, New Jersey 
U.S. Filter/DAVCO supplied and installed a 2.5 MGD biological nutrient removal 
system as an expansion to an existing system.

The WWTP in Cuernavaca, Mexico 
In 1994 U.S. Filter designed, built and operated a wastewater treatment plant 
for the city. The system treats wastewater at a rate of 13.8 million gallons 
per day and is designed for a population service area of 550,000.


Treatment Success/Problems

I was unable to find detailed information on the success of any specific 
installed systems.  However, I did find the following general information on 
the advantages and disadvantages of fixed biofilm treatment systems.  The data 
is from the 
Wastewater Treatment Process Alternatives Guide prepared by Commonwealth 
Technology, Inc.
http://www.ctienv.com/wwtguide.html

On the plus side:
For specifically non-rotating contactors the systems can handle heavy loads and 
variable conditions.
The process is Stable process. 
The equipment has a small footprint.
For reactors without moving parts, low operator attention required.

On the minus side:
The treatment systems are generally suited to only small or medium sized 
plants.  
An additional process is required for sludge stabilization.
Installation costs are generally high.
In Rotating Biological Contactors specifically, the process is very sensitive 
to overloading and septic wastewater.


Additional Info
Microorganisms in Activated Sludge and Biofilm Processes, Edited by R. Pujol
This looks like a good book to check out.

Biological Wastewater Treatment, 2nd edition, revised and expanded by C. P. 
Leslie Grady, Jr., Glen T. Daigger, Henry C. Lim.
This also looks like a good book to check out.

See the EPA’s “Development Document for the CWT Point Source Category,” Chapter 
8 – Wastewater Treatment Technologies, Section 8.2.3 -  Biological Treatment, 
Subsection 8.2.3.2 - Attached Growth Biological Treatment Systems for 
additional information on biofilm treatment systems.
http://www.epa.gov/ost/guide/cwt/final/develop/ch8.pdf


Google Searches
://www.google.com/search?q=wastewater+treatment+biofilm+glossary
://www.google.com/search?q=wastewater+treatment+biofilm+fixed+vendors
://www.google.com/search?q=wastewater+treatment+biofilm+vendors
://www.google.com/search?q=attached+growth+biomass
://www.google.com/search?q=attached+growth+biomass+wastewater+vendor
://www.google.com/search?q=attached+growth+biomass+wastewater
://www.google.com/search?q=Fixed+Film+Reactor
://www.google.com/search?q=Rotating+Biological+Contactor
://www.google.com/search?q=Bioreactor

Request for Answer Clarification by eytan-ga on 27 Apr 2002 07:14 PDT
Thanks for the answer.
You focused mainlly on RBC's (rotating biolgical Contactors) which are
out of my interest.
Could you add more details of proceeses of the type of "moving bed",
as offered by Kaldnes.com?

Clarification of Answer by bunny2-ga on 02 May 2002 17:09 PDT
Eytan,

I have consolidated below those portions of the first answer, which
specifically address moving bed reactors.

According to the Wastewater Treatment Process Alternatives Guide
prepared by Commonwealth Technology, Inc. (referenced in the initial
answer) in a “moving-bed Biofilm Reactor…wastewater…flows through a
tank that contains small polyethylene biofilm elements suspended in
the wastewater…The elements are retained in the tank by a screen.”

Wastewater Treatment Process Alternatives Guide prepared by
Commonwealth Technology, Inc.
http://www.ctienv.com/wwtguide.html 


From the list of vendors in the original answer, the following provide
moving-bed systems.  I’ve included an excerpt from the applicable web
sites referenced above.
 
Lantec Products makes the CSCF (Continuous Self-Cleaning Fixed Film)
Bioreactor.
http://www.lantecp.com/cscf/CSCFworks.htm
In the CCSF, “waste water is aerated and mixed by an air-lift system
in a reactor vessel packed with specially designed polypropylene media
which breaks the air stream into fine bubbles for efficient oxygen
transfer.”


Hydroxyl Wastewater Systems makes a Fluidized Fixed Film Reactor (F3R)
http://www.hydroxyl.com/ww_03.htm 
“In the F3R tanks and reactors," the proprietary biofilm media is
suspended in the wastewater.  "The media and return sludge is [sic]
subjected to an aeration process for maximum oxygen and mass transfer.
The result is a very high rate of Biochemical Oxygen Demand (BOD)
reduction per volume.”  Their internet site also provides a nice
diagram of the F3R.

ABL Environmental Consultants Limited (based in Canada) makes a Fixed
Film Reactor.
http://www.ablenvironmental.com/prod/prod_ffr.htm
“In the Fixed Film Reactor, plastic media is used in a series of tanks
as a base on which to grow bacteria. The aeration system encourages
the bed of media to gently roll in the tanks so that the wastewater
and media are evenly distributed. The sequential tank arrangement
prevents short circuiting of the wastewater and the loading gradient
(high loading in the first stage and low loading in the last stage)
promotes nitrification.”  This process appears to be the most similar
to the Kladnes system you mentioned in your clarification request.


A listing of locations where the Kladnes moving bed reactor has been
installed, can be found at http://kaldnes.com/ref.html


I hope that this information clarifies the initial answer.  If you
seek additional data from that provided above, please go back to the
main Google Answers page and submit your more specific question.

Good luck treating wastewater!
Bunny2
eytan-ga rated this answer:4 out of 5 stars
quite a thorough search. 
The answer is well edited.

Comments  
Subject: Re: Wastewater treatment by the use of fixed biofilm
From: paulkroehl-ga on 23 Apr 2002 06:23 PDT
 
VA TECH Wabag is working on it. Please contact Mr. Klegraf, +49 (6033) 891-131 
mailto:ferdinand.klegraf@butzbach.wabag.com,VA TECH WABAG Deutschland GmbH & Co 
KG ;Mr. Gerhard Ryhiner +41 52 2623956 mailto:gerhard.ryhiner@vatech.ch,VA TECH 
WABAG Winterthur Switzerland

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