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Q: reducing the sulphur content of gasoline through the refining process ( Answered 5 out of 5 stars,   0 Comments )
Question  
Subject: reducing the sulphur content of gasoline through the refining process
Category: Business and Money > Economics
Asked by: garp7-ga
List Price: $50.00
Posted: 26 Jun 2002 14:03 PDT
Expires: 26 Jul 2002 14:03 PDT
Question ID: 33732
Can the sulphur content of gasoline be reduced through the refining
process of crude oil? How many parts per million of sulphur dioxide
does an automobile emit in the state of Georgia? How many parts per
million could this be reduced through the refining process? How much
would it cost the refiners per gallon of gasoline? Did Georgia already
pass legislation that required gasoline stations to only sell gasoline
with a certain level of sulphur?
Answer  
Subject: Re: reducing the sulphur content of gasoline through the refining process
Answered By: larre-ga on 27 Jun 2002 02:41 PDT
Rated:5 out of 5 stars
 
Thanks for asking!

Let's take the questions one at a time. I'm going to rearrange the
order just a bit so I can present the full answer in a logical flow of
information.

*** Can the sulfur content of gasoline be reduced through the refining
process of crude oil?

Yes. The Department of Energy's Oak Ridge National Laboratory explains
the basic sulfur removal process:

"Petroleum refineries extract hydrogen from natural gas to produce
plastics (i.e. polyethylene) and add the hydrogen to crude oil to make
gasoline. To remove sulfur during gasoline production, hydrogen is
added under pressure along with a catalyst to produce hydrogen
sulfide, which is removed as a gas. To produce the maximum amount of
gasoline from crude oil, the process of adding hydrogen must be run in
a narrow temperature and pressure range. The catalyst used effectively
removes most sulfur-containing compounds.

In addition to calculating and disseminating the optimal temperature
and pressure ranges for the process, ORNL is also experimenting with a
new biochemical approach to sulfur removal:

Biodesulfurization 

"...A chemical process that adds oxygen to sulfur compounds in the
fuel to allow their selective removal using a solvent. As a result of
this oxidation-extraction process, a desulfurized fuel and a
high-sulfur extract are produced. The extract is about 10% of the
original fuel and has recoverable hydrocarbons, the fuel's energy
source. During the research project, this extract was sent to the ORNL
group, whose job was to use bacteria to remove the sulfur from the
extract and recover its fuel value.

For the research project, the ORNL group used genetically engineered
Pseudomonas bacteria obtained from a Spanish molecular biology
organization (Consejo Superior de Investigaciones Cientificas of
Madrid). Each microbe carries an inserted gene from another bacterium
that breaks the carbon-sulfur bond by adding two oxygen atoms,
converting each sulfur species to a sulfate (SO4-2).

Department of Energy
Oak Ridge National Laboratory
ORNL REView
http://www.ornl.gov/ORNLReview/v33_3_00/emissions.htm


*** How much would it cost the refiners per gallon of gasoline? 

"To get rid of the most difficult sulfur compounds, the refinery must
operate at a lower temperature or higher hydrogen pressure, which will
raise its fuel production costs,"

"At a lower temperature, the reaction will go slower, so more refining
capacity must be added and more crude oil must be used to produce the
normal yield of gasoline. At a higher pressure, the wall thickness of
the refinery units must be doubled or tripled, which is a difficult
and expensive engineering problem."

"Biodesulfurization is a potentially economical process because it can
be performed at room temperature. Conventional refinery techniques for
sulfur removal, which add hydrogen to crude oil, gasoline, and diesel
to produce hydrogen sulfide gas, require temperatures as high as
300°C. "Biodesulfurization may ultimately cost less because it will
use much less energy."

"...In a study for the Department of Energy (DOE), Jerry Hadder of
ORNL's Energy Division used a refinery model to determine the impacts
of low-sulfur gasoline production on petroleum refining operations and
investments. "We estimated that the total refining industry investment
to enable production of low-sulfur gasoline will be $5 to $10
billion," Hadder says. "Partly as a result of our study, DOE expressed
concerns about the high degree of technical uncertainty surrounding
refinery product quality and the potential consequences of rising
costs for the refining industry and gasoline consumers."

Department of Energy
Oak Ridge National Laboratory
ORNL REView
http://www.ornl.gov/ORNLReview/v33_3_00/emissions.htm

Using the national average gasoline cost vs. cost per gallon in
California (which requires reduced emission gasoline statewide) the
estimated difference in price is currently 27 cents per gallon.

California $1.662
National   $1.389

AAA Daily Fuel Gauge Report
http://www.fuelgaugereport.com/index.asp


*** Did Georgia already pass legislation that required gasoline
stations to only sell gasoline with a certain level of sulphur?

Through the Amendments to the federal Clean Air Act,  "EPA mandates
that by 2005 the nation's largest oil refiners must reduce the sulfur
content of gasoline by 90%, from an average of 300 parts per million
(ppm) to 30 ppm. EPA also calls for an equally large reduction in
diesel fuel's sulfur levels (to 15 ppm) by mid-2006."

Department of Energy
Oak Ridge National Laboratory
ORNL REView
http://www.ornl.gov/ORNLReview/v33_3_00/emissions.htm

See also:

Environmental Protection Agency
Clean Air Act and Amendments 
http://www.epa.gov/oar/oaq_caa.html

According to the Georgia Environmental Protection Division:

"In the performance of its duties, the [Georgia] Board of Natural
Resources shall have and may exercise the power to:
    
Establish a program to reduce the adverse effects of acid deposition
through the reduction of annual emissions of sulfur dioxide and
nitrogen oxides within the state sufficient to comply with the
requirements of 42 U.S.C. Section 7651, et seq., of the federal act."

Georgia Environmental Protection Division
The Georgia Air Quality Act.
12-9-5 G *** CODE SECTION ***  12/03/01   
http://www.ganet.org/cgi-bin/pub/ocode/ocgsearch?docname=OCode/G/12/9/5

"Georgia gasoline requirements include 7.0 RVP gasoline in Atlanta and
the surrounding metropolitan area while conventional gasoline is
permitted in the rest of the state."

Energy Information Agency - Department of Energy
Petroleum State Profiles
http://tonto.eia.doe.gov/oog/info/state/ga.asp

"Georgia is classified as a Southern Tier state under the federal RVP
program. RVP limited to 7.8 psi from June 1 - Sept. 15 in all ozone
nonattainment areas and 9.0 psi in all ozone attainment areas
(excluding Atlanta area). Ozone Nonattainment Counties: Cherokee,
Clayton, Cobb, Coweta, Dekalb, Douglas, Fayette, Forsyth, Fulton,
Gwinnett, Henry, Paulding, Rockdale: 7.8 psi (June 1 - Sept. 15).
Remainder of State: 9.0 psi (June 1 - Sept. 15). Gasoline blended with
no less than 9.0% and no more than 10% ethanol are allowed a 1.0 psi
waiver."

Hart Energy Network
Motor Fuels Information Network
50 States at a Glance
http://www.hartenergynetwork.com/motorfuels/state/doc/glance/glncrfg.htm

Fact Sheet - Lower Reid Vapor Pressure Gasoline (Adobe PDF Format)
http://www.in.gov/idem/air/standard/control/m05.pdf


*** How many parts per million of sulfur dioxide does an automobile
emit in the state of Georgia?

Specifically, in relation to air quality and sulfur dioxide emissions:

"EPA has set the Primary NAAQS for Sulfur Dioxide at 0.30 ppm based on
an annual arithmetic mean, or of not more than one 24-hour period
annually with an average concentration in excess of 0.14 ppm. The
Secondary NAAQS is not more than one three-hour period annually with
an average concentration in excess of 0.50 ppm. An area may be
designated in nonattainment for both Primary and Secondary standards.

Georgia currently has no areas classified as nonattainment for Sulfur
Dioxide.

Emission standards for individual vehicles are calculated based on the
following formula:

"Sulfur Dioxide

1.    New fuel-burning sources capable of firing fossil fuel(s) at a
rate exceeding 250 million BTU's per hour  heat input, constructed or
extensively modified after January 1, 1972, may not emit sulfur
dioxide equal to or exceeding:

(i) 0.8 pounds of sulfur dioxide per million BTU's of heat input
derived from liquid fossil fuel or derived from liquid fossil fuel and
wood residue,

(ii)   1.2 pounds of sulfur dioxide per million BTU's of heat input
derived from solid fossil fuel or derived from solid fossil fuel and
wood residue,

(iii)  When different fossil fuels are burned simultaneously in any
combination, the applicable standard expressed as pounds of sulfur
dioxide per million BTU's of heat input shall be determined by
proration using the following formula:


              a = y (0.80) = z (1.2)
                    y + z

           where:

              y = percent of total heat input derived from liquid
fossil fuel,

              z = percent of total heat input derived from solid
fossil fuel,

              a = the allowable emission in pounds per million BTU's

2.    In addition to the stipulations and limitations in paragraphs 1.
and 2. of this subsection, all fuel burning sources below 100 million
BTU's of heat input per hour shall not burn fuel containing more than
2.5 percent sulfur, by weight.  All fuel burning sources having a heat
input of 100 million BTU's per hour or greater shall not burn a fuel
containing more than 3 percent sulfur, by weight.

3.    Notwithstanding the limitations on sulfur content of fuels
stated in paragraph 3, above, the Director [of the EPA] may allow
sulfur content greater than that allowed in paragraph 3. above,
provided that the source utilizes sulfur dioxide removal and the
sulfur dioxide emission does not exceed that allowed by paragraph 3.
above, utilizing no sulfur dioxide removal.

________________________________________________________________________
THIS IS THE FEDERALLY APPROVED REGULATION AS OF JANUARY 26, 1993

           Date Submitted     Date Approved       Federal
               to EPA         by EPA              Register

Original Reg: JAN 27, 1972      MAY 31, 1972       37 FR 10842
1st Revision:   DEC 16, 1975    AUG 20, 1976       41 FR 35184
2nd Revision: JAN 17, 1979     SEP 18, 1979        44 FR 54047
3rd Revision:  DEC 15, 1986    JAN 26, 1993         58 FR 6093
                           JAN 03, 1991      JAN 26, 1993         58
FR 6093


*** How many parts per million could this be reduced through the
refining process?

It is required that the gasoline refining process reduce emissions
statewide to 15 parts per million (from the current 30 parts per
million) by 2006. The measures described above for reducing emissions
are aimed at meeting this upcoming standard.

Department of Energy
Oak Ridge National Laboratory
ORNL REView
http://www.ornl.gov/ORNLReview/v33_3_00/emissions.htm


Google Search Terms
gasoline refining reduce sulfur dioxide emissions georgia legislation
gasoline sulfur dioxide emissions

I hope this information meets your expectations. Should you have any
questions, please feel free to ask.

= larre =

Clarification of Answer by larre-ga on 27 Jun 2002 10:13 PDT
Happy to oblige!

I've managed to locate a printable version of the Georgia Clean Air
Act, from the Department of Natural Resources, in Adobe PDF format
(requires Adobe Acrobat Reader):

http://www.state.ga.us/dnr/environ/rules_files/exist_files/391-3-1.pdf

Additional state government documents which relate to the Clean Air
Act (printable format) are listed as:

Environmental Protection Division - Proposed Rules Synopsis
http://www.state.ga.us/dnr/environ/rules_files/propose_files/391-3-1_syn.pdf

Environmental Protection Division - Existing Rules
http://www.state.ga.us/dnr/environ/rules_files/rules.htm


The predicted rise in cost per gallon for reduced emission gasoline
DUE TO REDUCTION OF SULFER alone is predicted to be (non-area
specific) $0.03 - $0.06 per gallon. However, these gasoline products
are generally not formulated to ONLY reduce sulfur emissions. They are
also oxygenated by one of several methods, and the chemical formula
further modified to reduce emissions of other substances. Therefore
the actual prices reflect the cost of ALL of these measures rolled
into one. Documentation is scarce, especially regional predictions,
which is why I offered the references to the difference in price
between California and the national gasoline price average. California
currently requires statewide use of the type of gasoline being
mandated for use in Atlanta, therefore state statistics reflect the
practical costs of that usage.

The following documents may be useful in your analysis.

Swedish Study: 
Costs of Reducing Sulfur and NOX emissions estimates vs. environment
damage costs
http://www.konj.se/download/WP/wp73.pdf

"Requiring refineries to cut sulfur to an average of 30 ppm in
California cost the industry about $5 billion for refinery changes.
That has translated into about a nickel-a-gallon increase in gas, but
also has cut smog-causing pollution, according to Jerry Martin,
spokesman for the California Air Resources Board."

Athens Online
Cleaner Cars or Cleaner Gasoline
http://www.onlineathens.com/1998/032198/0321.a3zcars.html

Economic Impact of StandardReference Materials for Sulfurin Fossil
Fuels
http://www.rti.org/publications/cer/sulfur.pdf

Best regards,

= larre =
garp7-ga rated this answer:5 out of 5 stars
How can I obtain more information from larre-ga about this subject?
I would like to obtain a printout of the Georgia Clean Air Act bill
that requires the reduction in the amount of sulphur. I would also
like an estimate of how much the price per gallon of gas will increase
in the Atlanta area when the legislation goes into effect.

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