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Q: Emulsion Polymerization Market ( Answered 5 out of 5 stars,   1 Comment )
Question  
Subject: Emulsion Polymerization Market
Category: Miscellaneous
Asked by: blucken-ga
List Price: $75.00
Posted: 24 Jun 2004 07:58 PDT
Expires: 24 Jul 2004 07:58 PDT
Question ID: 365603
Looking for information on the Emulsion Polymerization Market including:

1. List of Emulsion Polymers - I have the following list dentified,
are there others?
SBR
Emulsion ABS
Acrylic/Methacrylate
Vinyl Based Emuslions
Others?

2. Rough Market Size for each Emulsion Polymer

3. Also, Any info on additives which go into these Emulsion Polymers
Answer  
Subject: Re: Emulsion Polymerization Market
Answered By: bobbie7-ga on 24 Jun 2004 11:02 PDT
Rated:5 out of 5 stars
 
Hi Blucken!

Below you will find the results of my research regarding the Emulsion
Polymerization Market.


?Emulsion polymer demand in the US will reach 4.9 million pounds in 
2006 based on an improved economy and a good environmental profile. 
Vinyl-acrylics, acrylics and styrene-butadiene latexes will lead gains 
based on rebounding demand for paint, high quality printing and 
writing papers, and paper and paperboard packaging.?


EMULSION POLYMER TYPES

Styrene-Butadiene Latex
Acrylic Emulsions
Polyvinyl Acetate
Vinyl-Acrylic Emulsions
Vinyl Acetate-Ethylene

Freedonia: Emulsion Polymers To 2006
http://freedonia.ecnext.com/coms2/summary__0001_000987_000000_000000__1

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The US demand for Emulsion polymer will reach five billion pounds in 
2006.

?Emulsion polymer demand in the US is projected to grow 2.8 percent 
annually to five billion pounds in 2006. Market value is forecast to 
rise 4.4 percent per year to $4.3 billion, aided by shifts toward 
higher priced emulsions, particularly acrylics.?

SB latex

?Styrene-butadiene (SB) latex will remain dominant and present the 
best prospects in light of rebounding demand for high quality printing 
and writing papers and paperboard packaging. SB latex demand will 
expand at a three percent annual pace to 1.7 billion pounds in 2006, 
fueled by opportunities in paper and board and specialty applications. 
Paper and board growth will result from greater demand for high 
quality printing and writing papers such as label stock and glossy 
commercial printing grades, as well as paperboard packaging. However, 
faster advances are expected in specialty applications such as roofing 
felts, sheathing, paper saturation e.g., abrasive papers) and asphalt 
modification.?

Acrylic emulsions

?Acrylic emulsions demand will benefit from compatibility with 
waterborne products in applications such as coatings, adhesives, and 
paper and textile finishes. Acrylic emulsions are already widely used 
in the production of architectural paints, where product reformulation 
has nearly reached saturation levels. Consequently, opportunities will 
be centered in industrial and specialty coatings where reformulation 
has lagged due to higher performance requirements.?

?Demand for vinyl acrylics will benefit from cost advantages over 
acrylic emulsions in paint end uses and greater use in paper coatings, 
packaging adhesives and nonwovens.?

Paint, paper & board top markets

?Paint and paper/paperboard will continue as the leading emulsion 
polymer markets, together accounting for half of total demand. Paint 
will remain the leading emulsion polymer market with opportunities 
anticipated in industrial paint uses based on the replacement of 
traditional solvent-borne interior trim, industrial and high gloss 
exterior paints. Paper and board coating markets will be stimulated by 
needs for high quality glossy and other papers, as well as enhanced 
graphic capability for cartons and other board products used to 
package beverages and food products. Other areas of opportunity 
include packaging adhesives, construction adhesives, nonwovens and 
printing inks.?

The Freedonia Group
http://www.the-infoshop.com/study/fd11314_emulsion_polymers.html


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?Emulsion polymer demand in the United States is expected to rise 5% 
annually to 5.5 million pounds in 2004. Market value is forecast to 
rise 5% per year to $4.8 billion, aided by shifts toward higher priced 
emulsions, particularly acrylics. Good opportunities are expected for 
acrylic, vinyl acrylic and styrene-butadiene latex emulsions as they 
outperform their primary end-use industries (e.g., paints, paper/
paperboard, textiles, tufted carpets and rugs).?

(..)

In 2001 the U.S. emulsion polymer industry was worth $3.8-billion.

According to The study ?Emulsion Polymers,? available from the 
Freedonia Group, Cleveland, acrylic emulsions will exhibit the best 
growth prospects, expanding nearly 4% annually to 1.5 billion pounds 
in 2004.

Pcimag.com
http://www.pcimag.com/CDA/ArticleInformation/features/BNP__Features__Item/0,1846,27230,00.html


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ChemSystems has published a report, Styrene Butadiene Rubber/Butadiene 
Rubber.
January 2004

?Styrene butadiene rubber (SBR) was the first major synthetic rubber 
to be produced globally.?

(..)

Markets

?With global demand at around 3.7 million tons per year, SBR is the 
most important synthetic elastomer. However, demand for natural rubber 
is still around double this at 7.2 million tons per year. Globally 
nearly 70 percent of SBR is consumed by the automobile industry for 
tires and tire products where it is most widely used in the 
manufacture of the tread.?

?PBR is the second largest commodity synthetic elastomer by volume, 
with global consumption estimated at around 2.1 million tons per year. 
As with SBR, the major application for PBR is tires. PBR is generally 
consumed in the side-walls of tires due to its low susceptibility to 
flex-cracking and high weather resistance. PBR is also consumed in 
tread compounds due to high abrasion resistance and low rolling 
resistance.?

(..)

?Globally SBR is a fragmented industry with little leadership. The 
situation in sSBR is better than eSBR, where there is generally more 
market discipline and technology is harder to obtain. Global 
overcapacity in eSBR has led to a flood of low cost exports from 
Eastern and Central Europe and Asia into North America and Western 
Europe, which has depressed prices and production in the home markets. 
The situation in PBR is better with the top three producers 
representing a third of the market.?

Chemsystems.com: Newsletter
http://www.chemsystems.com/newsletters/perp/Jan04_N02S1.cfm


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Chem Systems report:  Polystyrene/ABS
September 2001

?Styrenics are a major thermoplastic, rubber, and coatings product 
group with styrene the largest constituent. Demand in 2000 is 
estimated to have reached a global total of 20 million tons as 
indicated below. East Asia, which excludes Japan, has the largest 
portion of demand at 30 percent. With Japan, the Asian region has over 
40 percent of demand. The U.S. and Canada amount to 26 percent. Latin 
America, including Mexico, has 6 percent. Growth globally for the 
period 2000 to 2005 is forecast to average 3.9 percent per year, with 
above average growth in East Asia and very subdued growth in Japan. In 
the Americas, the U.S. and Canada are forecast to see average growth 
of 3.8 percent per year. These growth rates are driven by consumer 
demand, and are related to forecasts of GDP, with multiples of 1.2 to 
1.3 times GDP.?


?The largest segment of styrene demand arises from its use in 
polystyrene (PS).
For instance, in the U.S. polystyrene accounts for 58 percent of all 
styrenics.?


REGIONAL STYRENICS DEMAND, 2000
(total = 20 million tons)


US, Canada       25%
East Asia        29%
Eastern Europe    3%
Western Europe   23%
Latin America     6%
Row               3%
Japan            11%

?ABS/SAN, is used in high end plastics parts, such as computer 
housings, heavy duty plumbing parts, and automotive applications. ABS/
SAN is under competitive pressure from polypropylene at one end of the 
cost/performance spectrum, and engineering  plastics at the other end.?

Chem Systems: Abstract
http://www.chemsystems.com/search/docs/abstracts/00-1-abs.pdf



-------------
Vinyl Acetate
-------------

DEMAND
2001:  2,344 million pounds;
2002:  2,390 million pounds;
2006:  2,580 million pounds, projected.

Demand equals production plus imports (2001: 85 million pounds; 2002: 
80 million pounds) less exports (2001: 706 million pounds; 2002: 720 
million pounds).

GROWTH
"Historical (1998 - 2002): 0.8 percent per year; future: 1.9 percent 
per year through 2006.

PRICE
?Historical (1998 - 2002): High, $0.51 per pound, tanks, dlvd.; low, $
0.41, same basis. Current: $0.41 to $0.46, same basis. Most VAM is 
sold in the US under contract to polyvinyl acetate and ethylene-vinyl 
acetate copolymer producers at individually negotiated prices.?

?The dominant method of commercial production is by reaction of 
ethylene with acetic acid and oxygen in the presence of a palladium 
catalyst. New construction in recent years has been focused largely on 
the Southeast Asia region, though North American and European 
producers have continued to expand and debottleneck their plants.?

USES
Polyvinyl acetates (including polyvinyl alcohol (PVOH), 27 percent), 
82 percent; ethylene vinyl acetate (EVA), 8 percent; ethylene vinyl 
alcohol (EVOH), 6 percent; vinyl chloride/vinyl acetate copolymer (VCM/
VAM), 1 percent; miscellaneous, 3 percent.

(..)

?VAM should continue to grow at about 1.9 percent per. Although most 
applications for vinyl acetate are mature, growth of the largest 
applications should track slightly below the improving GDP, as these 
are solid: adhesives, paints, paper coatings, and textiles. Price 
increases in the previous quarter appear to be holding but margins are 
still thin because of sharply higher raw material and energy costs.?


HISTORICAL DATA
Year 	Demand Millions of Pounds
1997 	2,292
1998 	2,377
1999 	2,370
2000 	2,442
2001 	2,344
2002 	2,390

The Innovation Group
http://www.the-innovation-group.com/ChemProfiles/Vinyl%20Acetate.htm


----------
ABS Resins
----------

?ABS resins are composed of over 50 percent styrene and varying 
amounts of butadiene and acrylonitrile. Some production is from swing 
capacity, which can be used to produce either ABS or polystyrene. 
Almost all of the ABS produced is for the merchant market.?

DEMAND
2000: 1.38 billion pounds
2001: 1.27 billion pounds
2005: 1.40 billion pounds, projected.

?Demand equals production plus imports (2000: 305 million pounds; 2001:
 305 million pounds) less exports (2000: 295 million pounds; 2001: 225 
million pounds).?

GROWTH
?Historical (1996 - 2001): -0.2 (negative) percent per year; future: 2.
4 percent per year through 2005.?

PRICE
?Historical (1996 - 2001): High, $1.04 per pound, bgs., t.l., dlvd., 
market, high-impact injection molding grade; low, $0.69 per pound, 
same basis. Current $0.72 to $0.85 per pound, same basis.?

(..)

ABS is used in diverse applications.

23% - Appliances
21% - Transportation
13% - Piping
11% - Electrical and electronic components
4%  - Medical applications
28% - Miscellaneous applications including, toys, luggage, lawn and 
garden products, shower stalls, furniture and ABS resin blends with 
other 

(..)

?High-impact polystyrene has become almost as expensive as ABS, so 
some manufacturers of end products have changed back to ABS. The 
emphasis on higher-quality is enabling ABS to displace polypropylene 
and high-impact polystyrene in many products, and ABS is reported to 
be picking up business because of ecological concerns over polyvinyl 
chloride.?

(..)

?The industry has enjoyed a 3 to 4 percent growth for ABS in 2002. New 
applications in recreational vehicles, a solid automotive and 
appliance business, and increased activity in the building and 
construction segment have helped to drive this growth.?

(..)

?The Far East represents nearly 70 percent of world ABS consumption ? 
far larger than North America?s 15 percent share.?

?Demand for ABS has picked up as the economy has rebounded from its 
slowdown in 2001, and customers are rebuilding inventories that ran 
down at the end of that same year. ABS growth climbed above GDP growth 
in North America during 2002, turning in a 3 to 4 percent performance.?

(..)

?Growth for the forecast period is anticipated to be 2.4 percent 
annually.?

The Innovation Group
http://www.the-innovation-group.com/ChemProfiles/ABS%20Resin.htm

-------------
SB Rubber
-------------

Demand
2000: 798,000 metric tons
2001: 795,000 metric tons
2005: 850,000 metric tons, projected.

?Demand equals production plus imports (2000: 177,000 metric tons; 
2001: 170,000 metric tons) less exports (2000: 239,000 metric tons; 
2001: 195,000 metric tons).?

Growth
?Historical (1996 - 2001): -0.8 (negative) percent per year; future: 1.
6 percent per year through 2003.?

PRICE
?Historical (1996 - 2001): High, $0.45 per pound, market, SBR Type 
1712 (cold, dry, oil extended) f.o.b. works; low, $0.40, same basis. 
Current: $0.40, same basis. List price is currently $0.69 per pound. 
Solution SBR sells at a 1 to 3 cents per pound premium over emulsion 
SBR for tire grades, and 5 to 10 cents per pound for specialty grades.?


USES
76% - Tires and tire products, including tread rubber
15% - mechanical goods
5%  - automotive
4%  - miscellaneous, including adhesives, floor tile and shoe soles, 
4 percent.


?SBR is the largest-volume synthetic rubber claiming 40 percent of 
synthetic rubber consumption in all applications. This share has 
declined from 55 percent over the past two decades as radial tires, 
which use less SBR, replaced biased belted tires.

?According to the Rubber Manufacturers Association, the annual rate of 
increase for tire elastomers should return to a more moderate growth 
of 1.7 percent, annually, with SBR solid growing at a 1.6 annual 
percentage rate to 2005. Further breaking down SBR solid, solution SBR 
is expected to increase at an annual average rate of 4.9 percent, 
while emulsion SBR is expected to remain flat.?


Year	Demand (Thousands of Metric Tons)
1996	828
1997	825
1998	823
1999	821
2000	798
2001	795

The Innovation Group
http://www.the-innovation-group.com/ChemProfiles/SB%20Rubber.htm


------------------------
Methyl Methacrylate
------------------------

DEMAND
2002: 1,285 million pounds;
2003: 1,320 million pounds;
2007: 1,485 million pounds, projected.

?Demand equals production plus imports (2002: 14 million pounds; 2003: 
26 million pounds) less exports (2002: 183 million pounds; 2003: 190 
million pounds).?


GROWTH
Historical (1998 - 2003): 1.3 percent per year; future: 3 percent per 
year through 2007.


PRICE
?Historical (1998 - 2003): High, $0.75 per pound, contract, tanks, 
dlvd.; low, $0.41 per pound, same basis. Current: $0.72 per pound, 
same basis.?


USES
47% - Polymethylmethacrylate (acrylic) resins
31% - cast and extruded sheet
16% - molding powders and resins
22% - surface coatings (latexes 17%; other 5%)
13% - impact modifiers
8%  - emulsion polymers
8%  - mineral-filled sheet
2%  - miscellaneous

(..)


?US demand for MMA is forecasted at 3 percent per year, through 2007. 
This is only slightly less than global demand growth which should do 3.
5 percent annually. Resin and sheet demand will be driven by 
construction and household improvement uses, while surface coatings 
formulated with MMA will see market pull from architectural and 
automotive applications.?

(..)


Year 	Demand             Average Price
        Millions           $ per pound
        of Pounds
1998	1,240	             $0.62
1999	1,280	             $0.49
2000	1,310	             $0.50
2001	1,205	             $0.55
2002	1,285	             $0.52
2003	1,320	             $0.69

See strengths and weaknesses at the link below.
http://www.the-innovation-group.com/ChemProfiles/Methyl%20Methacrylate.htm


-------------------------------------------------------------------------------


An Overview of Emulsion Polymers Used in the Adhesives Industry- 2002

This includes:
- Adhesive Emulsions by Type
- Adhesive Emulsions by Market
- Adhesives Emulsion Suppliers

Here is the direct link to the overview. http://www.adhesivesmag.com/
CDA/ArticleInformation/coverstory/BNPCoverStoryItem/0,2103,79912,00.


-------------------------------------------------------------------------------


Report: Market for Emulsion Polymers to Rise 6.1%/Yr to $20 Billion+

Excerpt:

?World emulsion-polymer demand is forecast to increase 4.5 percent per 
year to 9.9 million metric tons in 2005 as the emulsion market 
continues to outpace growth in the global economy Market value is 
forecast to rise 6.1 percent per year to more than $20 billion, 
benefiting from shifts in product mix toward higher-priced emulsions, 
particularly acrylics.?

Read the full report at the following link:
http://www.adhesivesmag.com/CDA/ArticleInformation/features/BNP__Features__Item/0,2101,72788,00.html

-------------------------------------------------------------------------------

Companies

   Air Products and Chemicals (Air Products Polymers)
   Arch Chemicals
   Avecia Group (NeoResins)
   Avery Dennison
   BASF
   Bayer
   Borden Chemical
   Cognis
   Cytec Industries
   Dainippon Ink and Chemicals (Reichhold)
   DanChem Technologies
   Degussa (Roehm America)
   Dow Chemical Company
   Dow Chemical Company
   Dow Corning
   Eastman Chemical Company
   Eni SpA (Polimeri Europa) (EniChem Americas)
   Gantrade Corporation (Ameripol Synpol)
   General Electric Company (GE Silicones)
   Goodrich Corporation
   Henkel (Henkel Loctite)
   Imperial Chemical Industries (National Starch) (Vinamul Polymers)
   Noveon Incorporated
   OMNOVA Solutions
   PolyOne Corporation
   PPG Industries
   Raisio Group (Latexia)
   Rhodia
   Rohm and Haas Company
   RPM Incorporated (American Emulsions Company)
   Solutia Incorporated
   Total Fina Elf (Atofina) (Cook Composites and Polymers)
   UCB SA
   Valspar Corporation (Engineered Polymer Solutions)
   Wacker-Chemie (Wacker Silicones) (Air Products Polymers)
   Yule Catto & Company (Synthomer USA)


Freedonia: Emulsion Polymers To 2006
http://freedonia.ecnext.com/coms2/summary__0001_000987_000000_000000__1



-----------------------------------
Emulsion Polymers Additives
-----------------------------------

3M provides plenty of information regarding Emulsion Polymers Additives.
This information is located at the following link:
http://cms.3m.com/cms/US/en/2-86/czuceFB/view.jhtml#link1


SpecialChem provides an informative article regarding Polymer
Additives at the following link:
http://216.239.41.104/search?q=cache:jsJavxripLcJ:www.specialchem4polymers.com/resources/articles/article.aspx%3Fid%3D519+emulsion+%22Polymer+additives%22&hl=es
OR
http://tinyurl.com/ypfrj


?The polymer additives market has continued to grow at a rate above
GNP. This remarkable growth rate is due to expanding plastics markets,
particularly in the Asia/Pacific region; higher expectations for the
performance and durability of polyolefins and engineered resins; and
continuing replacement of metal and other materials in automobiles,
construction materials, product components and sub-assemblies,
sporting goods, agricultural films, outdoor furniture and toys.?

Cytec
http://www.cytec.com/business/SpecialtyChemicals/polymeradditives.shtm


Polymer Additives 

?Cytec plays a leading role in the development of advanced chemical
additives used in plastics, which are replacing metal, wood, and other
materials in myriad applications. Our polymer additives make plastics
and fibers more durable and weather resistant. Manufacturers of
automotive components, engineered plastics, safety glass, outdoor
materials, and agricultural films incorporate our polymer additives
into their plastic end-products.?

Cytec
http://www.cytec.com/98annual/sup_prod.html


-------------------------------------------------------------------------------

Links to Suppliers
http://www.baustoffchemie.de/en/db/polymerdispersions/


Chemical profiles and markets
http://www.the-innovation-group.com/chemprofile.htm


Search criteria:
"Emulsion Polymerization" SBR market million OR billion
Emulsion Polymer Markets
Vinyl Based Emulsions Markets billion OR million
"Emulsion Polymer" Billion Pounds
"Emulsion Polymer" additives
Emulsion "Polymer additives"


I hope you find this information useful!


Best Regards,
Bobbie7-ga

Clarification of Answer by bobbie7-ga on 24 Jun 2004 11:08 PDT
Emulsion Polymer Technologies - 28 pages

"This specialist review bulletin offers critical reviews of
developments in emulsion technology, covering new latex compositions,
polymer processes, physical properties and applications of polymer
emulsions in paints adhesives, membranes, non-woven fabrics, textiles
and paper."

This bulletin is based on journals, conferences and patents.

A free sample issue (164 KB) of Emulsion Polymer Technologies is
available for free download (pdf format). To download, please
right-click on the link and choose to Save the file to disk.
http://www.pra-publications.org.uk/publications/download/emulsion.pdf
blucken-ga rated this answer:5 out of 5 stars and gave an additional tip of: $5.00
Bobbie is awesome and fast

Comments  
Subject: Re: Emulsion Polymerization Market
From: bobbie7-ga on 08 Jul 2004 12:19 PDT
 
Thank you Blucken  for your kind words and tip!
--Bobbie7

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