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Subject:
Plastic injection molding
Category: Science > Technology Asked by: macab-ga List Price: $5.00 |
Posted:
06 Sep 2004 09:34 PDT
Expires: 14 Sep 2004 15:28 PDT Question ID: 397492 |
Is there a method or plastic/polymer to form an injection molded plastic part that is smooth, distortion free and have good reflective qualities? Reflective qualities such as the glancing reflection of a smooth body of water or pane of glass. Typically, plastic shrinks and distorts when cooled. |
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There is no answer at this time. |
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Subject:
Re: Plastic injection molding
From: guzzi-ga on 11 Sep 2004 17:06 PDT |
Not my speciality but perhaps observations may be of assistance. Injection moulding *can* be very precise for small objects, where this is the prime requirement, by maintaining the injection pressure whilst the mould is cooled to hand temperature. Filled polymers also exhibit far lower distortion and contraction but lack optical qualities of course. LED encapsulations are pretty precise and fine finished straight from the mould but they use resin, presumably low shrinkage. Dunno what is done for release agent. But do you have to use plastic? There are low melt temperature metals which don?t shrink. Best |
Subject:
Re: Plastic injection molding
From: lot-ga on 11 Sep 2004 20:23 PDT |
Polycarbonate is smooth, distortion free (as used in optics in cameras and spectacle lenses). Uneven shrinkage in moulding is usually down to bad tooling design where the flow of plastic isn't good (flow lines) or the moulding has too many ribs of varying sizes and distribution (shrinkage marks). Reflective quality is good, as polycarbonate can exhibit a high gloss finish. Size is influential, larger objects will distort more than small objects. I believe polycarbonate can be precision micro engineered for parts such as surgical tools. This contribution is from memory so facts needs to be verified. |
Subject:
Re: Plastic injection molding
From: stardent-ga on 14 Sep 2004 12:11 PDT |
Of course there is. The most common example is optical discs (CD, DVD) that are formed by injection molding acrylic (previously) and polycarbonate (presently). The smoothness or uniformity of surface has to be such that pits of depth ~100 nanometers are easily detected. The surface flatness is comparable to the best mirrors. The discs are cooled in the mould to avoid problems associated with flow of uncooled liquid ("smearing") and you can see that the process is highly successful from the fact that CDs and DVDs are produced in the billions. |
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