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Q: A Control System ( No Answer,   2 Comments )
Question  
Subject: A Control System
Category: Science > Instruments and Methods
Asked by: damnusall-ga
List Price: $10.00
Posted: 25 Oct 2004 21:05 PDT
Expires: 24 Nov 2004 20:05 PST
Question ID: 420127
So I am trying to design a two stage hydraulic amplifier which is used
because the distributing (spool) valve of the servomotor (second stage
piston) itself requires large forces to position.  The problem is one
of designing the appropriate two-stage system. Since output feedback
alone renders the actuator (positioner) unstable, each stage has to be
acquired separately and connected with appropriate mechanical
linkages, including feedbacks.  Each stage is modeled as  , with k =
100 and x/y as each stage?s input/output respectively.  The amplifier
system is going to have a DC Gain of 10 and no steady state error, 1%
settling time of .46 s., and a damping ratio of 1 - XX/300,  where XX
is the number in the order it appears in your CODE.  Lever ratios may
not exceed 10:1 for construction practicality.

Clarification of Question by damnusall-ga on 26 Oct 2004 06:01 PDT
If a block diagram is added i will tip very generously.

Clarification of Question by damnusall-ga on 27 Oct 2004 13:21 PDT
this is for a hydroelectric turbine
Answer  
There is no answer at this time.

Comments  
Subject: Re: A Control System
From: dave73-ga on 02 Nov 2004 14:52 PST
 
What exactly controls the fluid flow into the spool valve? Is it a
pump whose flow rate is proportional to an input voltage?
   What is significant about the object to be positioned? Does it have
a large mass, or is there a spring force, or a resistance to movement?
   Where does this 'CODE' come from? Are you working with a microcontroller?
Subject: Re: A Control System
From: dave73-ga on 04 Nov 2004 01:46 PST
 
This problem actually consists of two parts: the first is to stabilize
the position of the spool mass, the second is to reduce the spool mass
position  error to zero, with respect to the command input. Stability
here just means that the mass position holds a 'steady state' constant
value, and does not tend towards large erroneous magnitudes.

The basic circuit layout may in fact be accomplished with analog
components such as amplifier stages, or filters, consisting of
resistors and capacitors.

Fundamentally, you take the spool position sensor output voltage and
use it as one of two inputs to a summation amplifier. The other input
to the summing amp is the command, or desired input.  The objective of
the summing amp is to generate an error signal, consisting of the
difference between the input magnitude and the output magnitude. This
error signal is what drives the servoactuator, which is probably a
hydraulic pump or valve. Note that when utilizing amplifiers, you must
account for inversions and proportionality factors, which are usually
readily apparent.

In order to effect a stable mass position, you will employ lead-lag filters. 
These are merely R and C constructions, which affect the error signal
coming from the summing amp. I would suggest starting off with two
identical lead-lag filters, placed after the the summing amp, and
prior to the actuator input. If you still observe instability with two
lead-lag filters, then you will have to try a different number of
lead-lags units, until you see the desired result ... three might work
... four might work ... it is difficult to say without a more accurate
analysis.

The detailed construction of lead-lag filters is given in certain
textbooks on feedback control systems, but is not too complicated. The
placement or specification of the lead-lag filters is probably the
most critical factor as far as achieving a stable mass position. The
lead, or numerator component, should be as small as is practical, and
the lag component should be larger, that is, it should 'break' at a
higher frequency. Ideally, you will not require more than two lead-lag
units. However, this is merely a guess, and actually requires a more
detailed analysis.

Once you have achieved a noticeable improvement in the desired mass
position performance, you can focus on zeroing the mass position error
by adding a 'unity factor' integration amplifier, after the summing
amp. However, this addition to the circuit will probably bring about
the unstable condition, which can then be corrected by the use of one
additional lead-lag filter.

When you have achieved a stable, and 'zero error' mass position, you
may readjust the lead-lag filter components in a manner which brings
about the required settling time specifications.

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