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Q: Etching of Alumina layer, not affecting aluminum below ( No Answer,   5 Comments )
Question  
Subject: Etching of Alumina layer, not affecting aluminum below
Category: Science
Asked by: senthil54-ga
List Price: $2.00
Posted: 15 Nov 2004 14:11 PST
Expires: 15 Dec 2004 14:11 PST
Question ID: 429407
I have a layer of Aluminum with a coating of Alumina. I want to remove
the alumina layer without affecting the aluminum layer below. what
chemical should I use for this pourpose>
Answer  
There is no answer at this time.

Comments  
Subject: Re: Etching of Alumina layer, not affecting aluminum below
From: hfshaw-ga on 15 Nov 2004 16:04 PST
 
I know of nothing that will dissolve alumina but not dissolve metallic
Al.  Alumina (Al2O3 or sapphire) is an extremely stable material.
Subject: Re: Etching of Alumina layer, not affecting aluminum below
From: nanoalchemist-ga on 16 Nov 2004 10:03 PST
 
I can't think of a selective etchant for that either, but Ill ask
around the lab. Can you electropolish or laser ablate the unwanted
layer?
Subject: Re: Etching of Alumina layer, not affecting aluminum below
From: helpfulperson-ga on 16 Nov 2004 10:34 PST
 
Even if you remove it, it will quickly re oxidise unless it is
protected from the atmosphere.
Subject: Re: Etching of Alumina layer, not affecting aluminum below
From: guzzi-ga on 16 Nov 2004 18:20 PST
 
Clutching at straws here. Aluminium solder flux breaks through the
oxide layer at soldering temperature -- but suspect it?ll go for the
underlying aly too. Any comments nanoalchemist?

Best
Subject: Re: Etching of Alumina layer, not affecting aluminum below
From: senthil54-ga on 18 Nov 2004 08:03 PST
 
It is known that phosphoric acid reacts with alumina (not with
aluminum) and convert it into aluminumphosphate and gives off water as
byproduct. But the water produced again oxidizes the aluminum into
alumina. So if we have any other phosphate containing compound whose
byproduct does not oxidise the aluminum again. It might work!!! any
more ideas now.

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