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Subject:
Seeking Low-Cost Material with Specific Properties
Category: Science > Technology Asked by: centure7-ga List Price: $150.00 |
Posted:
04 Feb 2006 13:41 PST
Expires: 23 Feb 2006 03:48 PST Question ID: 441463 |
I need a material which meets the following requirements: 1. If you placed a marble-sized copper sphere on top of a cube of the material, it wouldn't sink to the bottom, even after 20 years of sitting in a closed container. This is an absolute requirement. 2. The material must be extremely flexible/elastic, and remain that way after 20 years of sitting in a closed container. This factor is very important. 3. Hopefully, a very low-cost solution is possible. This factor is important. I'm hoping for a material selling for $15 a gallon pound or less. 4. Must be stable at temperature of roughly 85C. Unfortunately, that may rule out a lot of organic compounds. This factor is important. 5. Must be thermally conductive. Hopefully, will be at least equal to the conduction of gelatin/jello. Unfortunately, this may rule out a lot of rubbers. This factor is somewhat important. The lowest cost solution I know of would be silicone. However, I suspect that that material would cost $6.50 a pound. I believe the material is high density though which translates into over $50 a gallon. If silicone is the only solution meeting all requirements except for cost, please let me know the cheapest bet in terms of the kind of silicone. If contacting suppliers, ask for a quote for a sample of 20 pounds, with prospects of higher quantities in the future. Its very difficult to guess but I would say I will need about 300 pounds a month for the first few months. I live about an hour from Chicago, IL, in case they want to know where it will be shipped. However, that information would not be of that much use because I will need the manufacturer to mix in an powder additive which I will likely supply them with. Of course most of the manufacturers will not be available. Its fine if you have to wait until tomorrow because of these places being closed today. |
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There is no answer at this time. |
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Subject:
Re: Seeking Low-Cost Material with Specific Properties
From: knickers-ga on 06 Feb 2006 04:36 PST |
A polymeric compound is probably your best bet. I need to know more about the other properties or application before I can give any specifics. Silicone compounds are good but as you point out are expensive. Expect to pay $6 and up. However you can probably meet most of your requirments with some very general rubbers. Your big problem is thermal conductivity. I need to know what thermal conductivity you are aiming for. This will define the material selection. The SG will be linked to this factor. Normal silicones are low density but as you change thermal conductivity the density increases. Check out www.bayworth.com as they have specific expertise in this area and can assist with material selection issues. |
Subject:
Re: Seeking Low-Cost Material with Specific Properties
From: knickers-ga on 06 Feb 2006 04:38 PST |
By the way. A 20 year life is not unreasonable and used in many industries. |
Subject:
Re: Seeking Low-Cost Material with Specific Properties
From: centure7-ga on 06 Feb 2006 14:38 PST |
In regards to the thermal conduction, the material may be directly on an electric motor. If that ends up being the case, it is really important to dissipate the heat. I would imagine that anything above the level of water (.6 W·m-1·K-1.) would be adaquate. |
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