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Q: Foam Polymer Extrusion- maximum allowable recycle content ( No Answer,   4 Comments )
Question  
Subject: Foam Polymer Extrusion- maximum allowable recycle content
Category: Science > Chemistry
Asked by: thud-ga
List Price: $35.00
Posted: 09 Jan 2005 16:20 PST
Expires: 08 Feb 2005 16:20 PST
Question ID: 454701
Question regarding recycle content in Extruded Foam Plastics:

I am looking for references (citations) that show the maximum percentage of
recycle foam polymer that may be used during foam sheet or shape
extrusion.  In other words if a foam extrusion and thermoforming
process line produces say 50% trim and waste (typical for a
thermoforming foam sheet line), how much of that waste can be used
over by that same extrusion line?  I need several(3 or more) bibliographic
references with sources (either web sites, books, or papers will be
fine.)
Answer  
There is no answer at this time.

Comments  
Subject: Re: Foam Polymer Extrusion- maximum allowable recycle content
From: chayath-ga on 09 Jan 2005 21:09 PST
 
I think it should be depend on the kind of polymer (PP,PE,ABS or else)
Subject: Re: Foam Polymer Extrusion- maximum allowable recycle content
From: thud-ga on 10 Jan 2005 08:38 PST
 
You are right: it will depend on the kind of polymer.  I am looking
for examples say of 2 or 3 or more kinds of polymers that show a
practical limit when using a recycled foamed polymer into the input of
an extruder making that foamed polymer again.
Subject: Re: Foam Polymer Extrusion- maximum allowable recycle content
From: neilzero-ga on 12 Jan 2005 04:01 PST
 
100% recyled content should be practical some days, if you
occasionally trash a shifts worth of scrap. The scrap will pick up
foreign matierial from the machinery, room and employees. Excessive
heat will occasionally damage a batch. Intense clean room conditions
will help, but the limit is when clean costs exceed the value of a
shift of scrap. It likely is not cost effective to trash only the
dirty and heat damaged scrap, using humans to make the decision/sort.
When convenient, the smallest peices of scrap should be scrapped,
especially peices with all dimentions less than one millimeter = dust.
The allowable recyle content depends considerably on the degree of
perfection expected by your customer. Please forgive my comment if I
missed the big picture.   Neil
Subject: Re: Foam Polymer Extrusion- maximum allowable recycle content
From: thud-ga on 12 Jan 2005 09:30 PST
 
Neil:
You are right about the some day 100% will be economic...  That is the
point of my question-- today many foam producers use some limited
regrind.  I am looking for indications of the present limiting percent
regrind cosistent with acceptable foam products.

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