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Subject:
36 Volt Single Phase Forklift battery charger
Category: Miscellaneous Asked by: triptych-ga List Price: $50.00 |
Posted:
01 Oct 2004 19:52 PDT
Expires: 04 Oct 2004 13:51 PDT Question ID: 409169 |
I need to buy a 36 Volt Forklift battery charger that runs on SINGLE PHASE 120 or 220 volt power. It appears to me that every 36V charger I find seems to run on 3 phase. I could see this because 36Volt forklifts are usually high-end units used in heavy industrial situations with 3 phase power. But we don't have it! Important: there are many 36 volt battery chargers out there, but this needs to be a heavy duty one capable of charging a 750AH battery. This is a HUGE 2000 pound monster battery, and your run of the mill charger is not going to handle it. I need to know if: this charger is made, how much is costs, and where to buy it. BONUS tip to anyone who can find me a used charger for sale. |
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There is no answer at this time. |
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Subject:
Re: 36 Volt Single Phase Forklift battery charger
From: neilzero-ga on 02 Oct 2004 05:56 PDT |
The outlet you plan to plug the charger into, likely has 50 amp circuit breakers. That is 6000 watts at 120 volts or 11,000 watts at 220 volts. The charger needs to supply 40 to 45 volts, to the 36 volt battery, which is 4500 watts at 1000 charging amps. The losses in the charger should be less than 1500 watts, so the input requirement is less than 6000 watts under most conditions, so 25 amp breakers are ok on the 220 volt line, if nothing else is plugged into that circuit. 1000 amps will put 500 amp hours into your battery in 1/2 hour, which is more than enough to get your forklift back in operation, even if the battery is completely discharged. Most chargers finish the charge at much less charging current (500 amps to as low as one amp) so it will take 5 to 50 hours to fully charge your battery. A battery near the end of it's useful life either needs to be charged fewer amphours and/or will accept less charging current from the charger. Even chargers that claim 1000 amps on the name tag rarely supply that much current in real charging senareos, so charging time will sometimes be longer. If you only run the fork lift a few hours per day and don't forget to connect the charger, a 100 amp charger may prove adequite, and your battery will last longer at lower charging rates. At an average of 50 amps charging current, it will take ten hours to put 500 amphours into your battery. Some batteries return as little as half the amphours you put in, so it could take as much as 1500 amphours to replace the 750 amphours you might use on rare occassions. While you are waiting for the right charger, use three (four may be better) car battery chargers in series to very slowly recharge your battery. Two 24 volt chargers (or a 24 and a 12 volt charger) in series may work so well, you won't need anything else. A welder with a dc option may also do a good job of charging your battery. Try it, damage is unlikely to either the welder or the battery, but you might want to disconect one terminal to the forklift, in case the forlift has charge regulating circuitry. In this case an exact replacement charger has least risk. Batteries are damaged when left at or near discharged. Neil |
Subject:
Re: 36 Volt Single Phase Forklift battery charger
From: neilzero-ga on 02 Oct 2004 08:58 PDT |
Some after thoughts are: Using two 24 volt chargers in series may over charge your battery if you don't use your fork lift for several days, such as over a holiday weekend. Over charging can cause a shorted cell, which then requires replacing that battery. If you have a three phase battery charger, you may be able to use it at reduced power, by connecting the two hot wires from the single phase 220 volts to any pair of the 3 hot wires for the 3 phase input to the charger. The 208 volt setting is likely close enough to 220 volts. Just make sure there is good air circulation around the charger. You may be pleasently surprised that performance is hardly degraded at all. You can probably reduce the slight possibility of electric shock by connecting the green wire to the case of the charger and/or the frame of the forklift, assuming the 220 volts has a green wire. Neil |
Subject:
Re: 36 Volt Single Phase Forklift battery charger
From: guzzi-ga on 02 Oct 2004 18:38 PDT |
What country? Uzbekistan? There?s a big wide world out there :-) If USA, be quick on ebay. Exactly what you want, and cheap :- http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&category=56998&item=3843449486&rd=1 Best |
Subject:
Re: 36 Volt Single Phase Forklift battery charger
From: guzzi-ga on 03 Oct 2004 16:29 PDT |
It?s still there.......... 4 days 7-day listing Ends Oct-07-04 16:46:35 PDT Price: US $299.99 YOU ARE BIDDING ON A LIKE NEW WORKHORSE SERIES 1 BATTERY CHARGER FOR ELECTRIC PALLET JACK OR FORKLIFT. THE UNIT IS MANUFACTURED BY APPLIED ENERGY SOLUTIONS INPUTE: 110/240, 1 PHASE, 27/14AMPS, OUTPUT: 36V, 750AH MODEL# 18A0750Y1C BATTERY TYPE: LA CELLS: 18 Item location: Staten Island, NY United States Ships to: United States Shipping costs: Check item description and payment instructions or contact seller for details Best |
Subject:
Re: 36 Volt Single Phase Forklift battery charger
From: triptych-ga on 04 Oct 2004 13:50 PDT |
WOW. Thanks everyone, I actually bought that one from ebay. I was actually looking on ebay the day before and only saw 3 phase chargers. |
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